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Fabrication

The first and most important step in fabrication is making sure we start with high-quality materials. 
 

Every single slab and remnant that comes through our shop goes through an intense inspection process by one of our trained staff members.

We, at Crafted Countertops, do this to guarantee the material we are using and fabricating is top-tier. 

TITAN-2

STEP 1: Material Inspection & Picturing

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Picturing the material, we have invested in the Slabsmith software from Northwoods Designs, Inc. This software allows us to photograph slabs and remnants to scale. We can then create a "color layout" which will show what the countertops will look like before we cut and fabricate them.

optimum programing and slab layout

Slabs are pictured to scale for optimum programing and slab layout.

Color layouts allow color match across seams to be precise and cohesive. 

33435 Bogle Color Layout

STEP 2: Cutting

The material will then go on our Saber Wet Saw from Park Industries. With the saw, we cut out the rough shapes of the countertops before it goes on our CNC Router.

Saber Wet Saw from Park Industries

STEP 3: CNC Routing

The countertop pieces are then placed on our Titan CNC Router from Park Industries for routing. Here, the sink cut out, edge profile and corner radii are added, bringing the pieces to their final finished dimensions. They come off the machine with polished edges and are only one step away from being installed in your home!

countertops to our polish tables

STEP 4: Finishing Touches & Final Inspection

For the last step in fabrication, we bring the countertops to our polish tables. The fabricators make sure all edges are polished correctly, round the bottom edge of the countertops and inspected to make sure everything is fabricated to perfection. We then place the piece in our holding area to wait for your scheduled installation. 

Head over to our Installation page to learn about the last step in our process.

Edge Profiles for Custom Countertops

Standard

1/8" Eased

standard 1/8" eased edge

3/8" Top & Bottom

standard 3/8" Top & Bottom edge

1/4" Eased

standard 1/4" eased edge

Bevel

Standard bevel edge

Upgraded

Full Bullnose

Upgraded Full Bullnose edge

F&V

Upgraded F&V edge

Ogee

Upgraded Ogee edge

Rockface

Upgraded Rockface edge

Build-Up

Standard (Laminated)

Build-Up Standard Laminated edge

Mitered

Build up Mitered edge

We provide comprehensive custom surfacing, offering the full range of services: templating, fabrication, installation, and service & repair. Their product offerings are extensive, featuring natural options like stock granite and natural & exotic stone, alongside engineered surfaces such as quartz, promo quartz, Cambria, Dekton, and porcelain. Their featured porcelain, Laminam, is noted as a 100% Italian-made, large-size ceramic slab. The fabrication process is rigorous and high-tech, starting with a material inspection to ensure top-tier quality. Slabs are photographed to scale using Slabsmith software for accurate color layout. Rough shapes are cut with the Saber Wet Saw, then refined with the Titan CNC Router, which applies sink cutouts.

Our proven techniques enhance every project with customizable edge profiles. Choose from Standard options like 1/8" Eased or Bevel, Upgraded styles such as Full Bullnose and Ogee, or Build-Up edges like Laminated and Mitered for a bold finish. Paired with natural and engineered materials, granite, quartz, Cambria, Dekton, and Laminam porcelain—plus expert templating, fabrication, installation, and repair, your countertops are tailored to perfection.

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726 Horak Lane, Unit # 5
P O Box 578
Genoa City, WI 53128

Office: (262) 279-7866
Fax: (262) 279-6755

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All Rights Reserved.

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